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sumare 25(1):

Research Article

FEM-Based Analysis of Interference Fit for High-Precision Mechanical Assemblies

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  • @ARTICLE{10.4108/eetsmre.9179,
        author={Truong Minh Nhat and Pham Manh Truong and Ngo Thanh Binh and Vo Hoang Khang and Huynh Phat Dat and Vo Tung Linh},
        title={FEM-Based Analysis of Interference Fit for High-Precision Mechanical Assemblies},
        journal={Sustainable Manufacturing and Renewable Energy},
        volume={2},
        number={1},
        publisher={EAI},
        journal_a={SUMARE},
        year={2025},
        month={8},
        keywords={interference fit, thick-walled cylinder theory, Finite Element Method},
        doi={10.4108/eetsmre.9179}
    }
    
  • Truong Minh Nhat
    Pham Manh Truong
    Ngo Thanh Binh
    Vo Hoang Khang
    Huynh Phat Dat
    Vo Tung Linh
    Year: 2025
    FEM-Based Analysis of Interference Fit for High-Precision Mechanical Assemblies
    SUMARE
    EAI
    DOI: 10.4108/eetsmre.9179
Truong Minh Nhat1,*, Pham Manh Truong2, Ngo Thanh Binh3, Vo Hoang Khang1, Huynh Phat Dat1, Vo Tung Linh4
  • 1: Ho Chi Minh City University of Technology
  • 2: Vietnam National University Ho Chi Minh City
  • 3: Joint Vietnam-Russia Tropical Science and Technology Research Center
  • 4: Cao Thang Technical College
*Contact email: truongminhnhat@caothang.edu.vn

Abstract

This study presents an interference fit study that supports the design and evaluation of press-fit assemblies. The simulation model is based on the Thick-Walled Cylinder Theory (TCT) to accurately predict contact pressure, pressing force, and stress distribution during assembly and disassembly. The shaft-bearing assembly is machined with high precision for experimentation. The results show good agreement between the FEM simulation and the theoretical stress distribution, confirming the mechanical behavior of the interference fit. Experimental verification of the pressing force is also performed and compared with the simulation, showing consistent trends. The simulation model helps evaluate the assembly performance in different tolerance and coefficient of friction domains, providing a practical solution for high-precision mechanical assemblies.

Keywords
interference fit, thick-walled cylinder theory, Finite Element Method
Received
2025-08-05
Accepted
2025-08-05
Published
2025-08-05
Publisher
EAI
http://dx.doi.org/10.4108/eetsmre.9179

Copyright © 2025 Truong Minh Nhat et al., licensed to EAI. This is an open access article distributed under the terms of the CC BYNC-SA 4.0, which permits copying, redistributing, remixing, transformation, and building upon the material in any medium so long as the original work is properly cited.

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