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Research Article

Optimizing Casting Processes with Rotating Magnetic Fields: Influence on Metal Solidification and Microstructure Homogeneity

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  • @ARTICLE{10.4108/eetsmre.7772,
        author={Quang Thanh Le and Thanh Phat Tran and Hai Nguyen Diec and Thanh Phong Nguyen and Quoc Bao Lam and Quang Dat Nguyen},
        title={Optimizing Casting Processes with Rotating Magnetic Fields: Influence on Metal Solidification and Microstructure Homogeneity},
        journal={EAI Endorsed Transactions on Sustainable Manufacturing and Renewable Energy},
        volume={1},
        number={1},
        publisher={EAI},
        journal_a={SUMARE},
        year={2025},
        month={4},
        keywords={Rotating Magnetic Fields, Magnetic Casting, Microstructure Homogeneity, Metal Solidification, Low-Carbon Steel Casting},
        doi={10.4108/eetsmre.7772}
    }
    
  • Quang Thanh Le
    Thanh Phat Tran
    Hai Nguyen Diec
    Thanh Phong Nguyen
    Quoc Bao Lam
    Quang Dat Nguyen
    Year: 2025
    Optimizing Casting Processes with Rotating Magnetic Fields: Influence on Metal Solidification and Microstructure Homogeneity
    SUMARE
    EAI
    DOI: 10.4108/eetsmre.7772
Quang Thanh Le1,*, Thanh Phat Tran2, Hai Nguyen Diec2, Thanh Phong Nguyen2, Quoc Bao Lam2, Quang Dat Nguyen2
  • 1: Ho Chi Minh City University of Transport
  • 2: Vietnam National University Ho Chi Minh City
*Contact email: lequangthanh@ut.edu.vn

Abstract

This study explores the effect of rotating magnetic fields on the quality of casting low-carbon steel. Magnetic casting influences the molten metal flow through a controlled permanent magnetic field, which optimizes heat dissipation and induces fluid stirring within the mold. Our simulations reveal that a rotating magnetic field can enhance crystal fragmentation and improve microstructure homogeneity by inducing a vortex in the superheated region of the molten metal. The impact of variables, including the distance and magnetic flux density of the permanent magnet, was analyzed, showing their influence on the molten metal flow and casting outcomes. Experimental results, supported by modeling, highlight that higher magnetic flux densities contribute to a more uniform microstructure. This approach can refine casting processes, reduce defects, and promote structural consistency. Our findings offer valuable insights for optimizing magnetic-assisted casting technologies for enhanced metal solidification and improved casting quality.

Keywords
Rotating Magnetic Fields, Magnetic Casting, Microstructure Homogeneity, Metal Solidification, Low-Carbon Steel Casting
Received
2025-04-11
Accepted
2025-04-11
Published
2025-04-11
Publisher
EAI
http://dx.doi.org/10.4108/eetsmre.7772

Copyright © 2025 T. P. Tran et al., licensed to EAI. This is an open access article distributed under the terms of the CC BY-NC-SA 4.0, which permits copying, redistributing, remixing, transformation, and building upon the material in any medium so long as the original work is properly cited.

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