Proceedings of the International Conference on Advancements in Materials, Design and Manufacturing for Sustainable Development, ICAMDMS 2024, 23-24 February 2024, Coimbatore, Tamil Nadu, India

Research Article

Investigating the Effect of Cutting Speed, Feed Rate, and Radial Depth of Cut on Tool Wear during Turning of Al-1060 Alloy by High-Speed Steel Cutting Tools

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  • @INPROCEEDINGS{10.4108/eai.23-2-2024.2346996,
        author={Nandhagopal  S and Nashreen  J and Siyas Mahmood  S and Neshikamai  J A and Pradeep Kumar  J},
        title={Investigating the Effect of Cutting Speed, Feed Rate, and Radial Depth of Cut on Tool Wear during Turning of Al-1060 Alloy by High-Speed Steel Cutting Tools},
        proceedings={Proceedings of the International Conference on Advancements in Materials, Design and Manufacturing for Sustainable Development, ICAMDMS 2024, 23-24 February 2024, Coimbatore, Tamil Nadu, India},
        publisher={EAI},
        proceedings_a={ICAMDMS},
        year={2024},
        month={6},
        keywords={machinability tool wear taguchi doe anova sqc},
        doi={10.4108/eai.23-2-2024.2346996}
    }
    
  • Nandhagopal S
    Nashreen J
    Siyas Mahmood S
    Neshikamai J A
    Pradeep Kumar J
    Year: 2024
    Investigating the Effect of Cutting Speed, Feed Rate, and Radial Depth of Cut on Tool Wear during Turning of Al-1060 Alloy by High-Speed Steel Cutting Tools
    ICAMDMS
    EAI
    DOI: 10.4108/eai.23-2-2024.2346996
Nandhagopal S1, Nashreen J1, Siyas Mahmood S1, Neshikamai J A1, Pradeep Kumar J1,*
  • 1: PSG College of Technology
*Contact email: jpk.prod@psgtech.ac.in

Abstract

Aluminum alloys are known for good machinability and high strength to weight ratio, so they have been used in structural and automotive applications. In this paper, the effect of three factors such as cutting speed (m/min), feed rate (mm/min) and radial depth of cut (mm) on the output response tool wear for the machining of Al 1060 alloy was investigated by using Taguchi L27 orthogonal array design and statistical tools. The optimal combination of parameters was identified based on the tool wear rate. The optimal parameters achieved are a cutting speed of 150 m/min, feed rate of 50 mm/min, and a radial depth of cut of 0.5 mm. These results will be used to enhance the utilization of high-speed steel cutting tools by minimizing tool wear.