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Proceedings of the International Conference on Advancements in Materials, Design and Manufacturing for Sustainable Development, ICAMDMS 2024, 23-24 February 2024, Coimbatore, Tamil Nadu, India

Research Article

A Review on Capabilities and Challenges in Tool-Based Micro-milling Process

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  • @INPROCEEDINGS{10.4108/eai.23-2-2024.2346995,
        author={Leo Kumar  S P and Varun  M and Jayapradha  A and Selvaganesan  P and Harrish Raghavendra  S},
        title={A Review on Capabilities and Challenges in Tool-Based Micro-milling Process},
        proceedings={Proceedings of the International Conference on Advancements in Materials, Design and Manufacturing for Sustainable Development, ICAMDMS 2024, 23-24 February 2024, Coimbatore, Tamil Nadu, India},
        publisher={EAI},
        proceedings_a={ICAMDMS},
        year={2024},
        month={6},
        keywords={part accuracy part geometry ti-6al-7nb tool life tool wear micro-milling},
        doi={10.4108/eai.23-2-2024.2346995}
    }
    
  • Leo Kumar S P
    Varun M
    Jayapradha A
    Selvaganesan P
    Harrish Raghavendra S
    Year: 2024
    A Review on Capabilities and Challenges in Tool-Based Micro-milling Process
    ICAMDMS
    EAI
    DOI: 10.4108/eai.23-2-2024.2346995
Leo Kumar S P1,*, Varun M1, Jayapradha A1, Selvaganesan P1, Harrish Raghavendra S1
  • 1: PSG College of Technology
*Contact email: spleokumar@gmail.com

Abstract

Micro-milling is a precision machiningtechnique that holds a pivotal role in the manufacturing of miniaturised componentsanddevices across various sectors, including aerospace, medical, aeronautical, etc. This review article provides a comprehensive overview of the micro-milling process, encompassing the latest advancements, challenges and applications. A detailed analysis of key aspects, including cutting conditions, cutting tools, process parameters and emerging trends in micro-milling, was carried out over the past 18 years. Investigation into the critical process parameters governingthe micro-milling operation, encompassing spindle speed, feed rate, depth of cut, and toolpath strategies, was executed.The effects of material properties and workpiece fixturing on the quality and accuracy of micro-machined parts was also explored. Special attention has been given to the impact of environmental factors, such as temperature control and lubrication, on process stability and part quality.

Keywords
part accuracy part geometry ti-6al-7nb tool life tool wear micro-milling
Published
2024-06-17
Publisher
EAI
http://dx.doi.org/10.4108/eai.23-2-2024.2346995
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